In the previous video I was unsuccessful in attaching the ceiling panel with the 3M Dual Lock, velcro-type fastener. Today I have a different approach and use the van’s own hydraulic jack with an extension pole, to force the Dual Lock strips together.
It is a slow process, where I follow each of the two ceiling cross members from side to side and apply force to the panel where the strips of Dual Lock meet.
I continue where I left off in the previous article Van Ceiling Panel Part II. As a reminder, I use an automotive tweed protected against daily wear and UV, very similar in color and texture as the front seats of the van.
Before I can install the ceiling panel, I still have to finish and attach this black foam block above the sliding door, as well as a small cabinet that houses two switches and the gas heater control knob and a top cabinet.
I continue where I left off in the previous article Van Ceiling Panel Part I. As a reminder, I use an automotive tweed protected against daily wear and UV, very similar in color and texture as the front seats of the van.
In this video, I start by gluing the edges of the fabric to the plywood panel and cut the holes in the fabric, where the puck lights will come and glue the fabric there too. After I spray the glue, the 3M 77 will dry to a tacky feel within a few minutes; then you can finish be applying the tweed.
With the glue is dry to the touch, I pull up the fabric for a sharp edge and then fold it over onto the surface of the panel. Finish with a few strokes of a J-Roller. Try to avoid too much fabric at the outside corners, otherwise the thickness will become obvious.
Much of the ceiling has been covered by 1in – 1-1/2in insulation and it’s time to cover it up.
I plan to use a 4′ x 8′ (~120cm x ~240cm) sheet of 3/16″ (~5mm) thick plywood covered with an automotive tweed fabric, which I also use on some of the walls and around the windows of the van. On some parts, the sheet is trimmed to fit between the cabinets; other parts are the full 48″ (~120cm) wide. That means, I have to use some narrow filler boards to span the entire ceiling. These boards will also support the edges of the panel.